Pistola de pulverização para revestimento em pó

A linha de pintura eletrostática a pó inclui principalmente componentes como a câmara de pulverização de pó, o gerador eletrostático de alta tensão, a pistola de pulverização eletrostática, o alimentador de pó, o dispositivo de recuperação de pó e o sistema de transporte. Dentre esses componentes, a pistola de pulverização é um equipamento fundamental para a aplicação do revestimento, pois aplica a tinta (revestimento) de forma uniforme na superfície do veículo, resultando em excelente resistência à corrosão e acabamento. A utilização de ar comprimido para atomizar o revestimento que entra na pistola de pulverização e aplicá-lo na superfície do veículo (processo conhecido como injeção de ar) é um dos processos mais importantes para a decoração da superfície. A pistola de pulverização funciona utilizando a pressão do ar comprimido para atomizar o líquido, formando uma névoa que se projeta sobre a superfície do veículo, criando uma película brilhante e uniforme.

Pistola de pulverização manual para revestimento em pó Pistolas e reciprocadores para pintura a pó

Principle of the Electrostatic Spray Gun

The air hose supplies air to the spray gun. Part of the air is used for turbine operation, while the rest is used for atomizing the spraying fluid. The turbine generates power, which is converted into high-voltage current through the electric box for the spray gun electrodes. A pump supplies fluid to the hose and spray gun, where the fluid becomes electrostatically charged as it passes through the electrodes. The charged fluid is attracted to the grounded workpiece, enveloping it and coating all surfaces evenly.

Features of the Electrostatic Spray Gun

  1. Categories: The spray guns can be categorized by their use into manual powder guns, fixed automatic powder guns, etc. They can also be categorized based on the charging method into internal charge guns and external charge guns.

  2. Spraying Efficiency: The design of the charging mechanism in the powder gun is critical for enhancing spraying efficiency. Overall, the core of the powder coating equipment is the spray gun and the charging system. Currently, the use of intelligent spray guns and electrostatically charged spraying provides the significant advantage of being able to spray all types of thermosetting powder coatings effectively. Its benefits primarily include excellent stability, consistent powder application rates, and fast powder application.

Principle of Automatic Spray Guns

Automatic spray guns feature a pneumatic piston mechanism internally, with a stainless steel spray needle mounted above the piston. A set of high-tension springs is located behind the piston. When the supply of compressed air stops, the springs push the piston and spray needle forward, tightly sealing the liquid passage between the needle and the nozzle. Conversely, when compressed air begins to be supplied, its pressure pushes the piston back, creating a gap between the needle and the nozzle, allowing the liquid to be sprayed out, which then interacts with atomizing air to create a mist.

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  • What are the Maxminum and Minimum dimensions of your workpieces (L × W × H)?
  • What is the maximum weight of each workpiece? If available, please also provide product photos.
  • How many workpieces do you plan to coat per day (based on 8 or 16 working hours) or per month?
  • Which heating source do you prefer, such as electric power, diesel, fuel oil, or natural gas?
  • What are the dimensions of your workshop (L × W × H)? If possible, could you share a layout or drawing of the facility?
  • Prior to coating, do you require spray pre-treatment to prepare and clean the product surface?
  • What voltage and frequency standards are used in your country?

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