Custom Manual Powder Coating Booth with Shot Blasting Machine

ST-MPC-B6482

  • Custom Manual Powder Coating Booth with Shot Blasting Machine
  • powder spray booth
  • powder spray booth
  • Custom Manual Powder Coating Booth with Shot Blasting Machine
  • powder spray booth
  • powder spray booth

Price: USD1000~3000

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①Adopts high-efficiency polyester fiber filter material with good air permeability and dust collection efficiency of ≥99%;
②The inner wall of the cabinet is smooth and clean to prevent powder from splashing and overflow, protecting the operator and improving powder collection efficiency;
③High-precision polycarbonate shell, large air volume and low power consumption, not easy to age, and quick color replacement;
④The automatic PLC pulse back-blowing dust cleaning device significantly improves the powder recovery effect;

A shot blasting machine (also known as a sandblasting or grit blasting machine) is a type of foundry equipment that utilizes a high-speed blast wheel to propel abrasives to clean or strengthen the surface of castings. Its abrasive finishing methods include centrifugal grinding, water vortex grinding, and rotary grinding, among others. It was first applied in the foundry industry to remove bonded sand and oxide scales from the surfaces of steel and iron castings.

The Powder Coating booth is a special equipment for powder recovery in coating production lines. It is widely used in powder recovery, welding fume and dust purification and other multi-functional treatment scenarios in industries such as automotive shell spraying, polishing, cutting and welding, and powder stirring.

Coating solutions for Industry

I. Shot blasting machine

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Shot blasting is a processing technology that uses a blast wheel to hurl steel grit or steel shot at high speeds, impacting the surface of a material or object. Compared to other surface treatment technologies, it is faster, more efficient, and can be integrated into parts of the casting process after retention or stamping. Shot blasting machines are also used to remove burrs, diaphragms (flashing), and rust, which may otherwise compromise the integrity, appearance, or precision of a part. Furthermore, they can remove surface contaminants from a partially coated surface and provide a specific surface profile that increases coating adhesion, thereby achieving the goal of strengthening the workpiece. 

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A shot blasting machine differs from a shot peening machine; the latter is specifically used to enhance the fatigue life of parts by increasing residual surface compressive stress, thereby improving component strength or preventing fretting.


II. Powder Coating Booth

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Setting Function

Operation Steps & Display Rules

Operation Process

1. Power-on Display → [Switch] → [Function] → Select A/B/C/F for cycle setting2. Press [Increase] or [Decrease] to input the target value → Press [Switch] to automatically save and start operation

Display Rule

The first 2 digits: Valve action status; The last 2 digits: Countdown interval time

Parameter Setting

Parameter Description

Suggested Setting Range

A

Pulse valve action time (milliseconds, ms)

10-100 (0.01-0.1 seconds)

B

Interval time between pulse valve actions (seconds, s)

20-60 seconds

C

Pulse valve cycle interval time (seconds, s)

0 or less than B value

F

Number of output channels for controlling pulse valves (units)

Input the actual number of pulse valves to be controlled

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Electrical Control Diagram (For reference only)(Attached with electrical control schematic diagram of the system, including circuit connections of pulse control instrument, contactors, fan motor, etc.) 


III. Maintenance Management

Equipment Component

Inspection Notes

Inspection Cycle

Centrifugal Fan

① No vibration, abnormal noise or motor heating during operation;② Fan casing free of deformation; fan impeller free of scaling, deformation, etc.;③ Ensure no impurities or other foreign matter inside the fan casing, and no loose parts

At least once a week

Ash Removal or Unloader

① Clean up dust residues in the dust collection box (bag) in a timely manner;② All maintenance hatches and ash removal doors are tightly closed without air leakage;③ Equipped with unloader devices: no dust accumulation on brackets, etc.

At least once a week

Dust Removal Filter

① No special configuration required; filter used at normal temperature;② Filter sealing rubber ring free of shedding, damage or deformation; filter surface free of scaling;③ Do not strike the filter with sharp tools during cleaning to avoid shortening its service life

At least once a week

Pulse Ash Removal Device

① PLC pulse jet setting, see PLC User Manual for details;② Regularly remove dust accumulation on the surface; all wiring terminals shall be firmly connected without loosening;③ All pulse valves free of air leakage; pulse jet ash removal action is normal

At least once a week


IV. Specifications of Custom Manual Powder Coating Booth with Shot Blasting Machine (for our client in Southeastern Asia)

No

Equipment

Specification

Unit

Quantity

Remark

I Shot Blasting Machine Assembly

1

Shot Blasting Machine

Q034 Direct-Coupled (120Kg/min)

Set

6

Inverter Speed Control

Main configuration per set as follows

1

Motor

7.5kW, Direct-Coupled Motor, ¢250mm Impeller, 2900 rpm

Unit

1

Per assembly

2

Housing

Welded Steel Plate

Set

1

Per assembly

3

Wear Parts

Service life: Blades 300h; Distributor and Control Cage 4000h; Side, Top, and End Guard Liners 5000h.

Set

1

High-durability alloy

II Blast Cabinet Opening: 400mm (H) * 2000mm (W)

1

1

Main Chamber

Constructed from welded steel plates. The wear-resistant liners are made of Mn13 (Manganese 13) steel, precision laser-cut for accuracy. All joints are fully seam-welded using stainless steel electrodes after assembly. The liners are secured to the shell via through-bolt connections with wear-resistant pressure nuts.

Set

1

L=1.5m

2

Front Seal Chambers

Made of welded steel plates, equipped with sealing curtains, and the first compartment is lined with alloy and manganese steel plates.

Set

1

L=3m

3

Rear Seal Chamber

Made of welded steel plates, equipped with sealing curtains, and the first compartment is lined with alloy and manganese steel plates.

Set

1

L=3m

4

Recovery Hopper


Set

1

L=3m

III Roller Conveyor

1

1

Inlet Roller Conveyor

Length: 4m; Roller frame: 12# channel steel; Rollers: ¢73*5mm; Roller pitch: 0.8m; Load capacity: ≥0.3T/m; 12A chain drive; 3kW motor

Set

1

Including anti-collision facilities

2

Outlet  Roller Conveyor

Length: 4m; Roller frame: 12# channel steel; Rollers: ¢73*5mm; Roller pitch: 0.8m; Load capacity: ≥0.3T/m; 12A chain drive; 3kW motor.

Set

1

3

Internal Roller Conveyor

7.5m; 12A chain drive

Set

1

including wear-resistant rollers for the main chamber, with a service life of 5,000 hours.

IV Cleaning Device

1

Reverse Pulse-jet System

SFC-219

Set

1


Main configuration per set as follows

1

Reverse Pulse Pipe

¢219mm Round Pipe,¢32 Duckbill Nozzle

Set

2


2

Sealing Device

Bristle Brush, Wear-resistant Rubber Sheet

Set

2


3

Reverse Pulse Fan

9-26-18.5kw

Set

1


V Abrasive Recovery System

1

Longitudinal Screw Conveyor

XJL-250

Set

1

Anti-clogging Alarm

Main configuration per set as follows

1

Geared Motor

BWD3-23-4KW

Unit

1


2

Screw Conveyor

Blade δ5 ; UCP210 Bearing

Piece

1


3

Detection Device


Set

1


2

Transverse Screw Conveyor

XJL-250

Set

1

Anti-clogging Alarm

Main configuration per set as follows

1

Geared Motor

BWD3-23-4KW

Unit

1


2

Screw Conveyor

Blade δ5 ; UCP210 Bearing

Piece

1


3

Detection Device


Set

1


3

Bucket Elevator

XTS-45T

Set

1

Anti-clogging and belt-slip detection alarm system; high-strength elevator belt.

Main configuration per set as follows

1

Geared Motor

BWD3-17-5.5KW

Unit

1


2

Elevator Belt

EP with thickness 10mm

Piece

1


3

Elevator Housing

270*700mm

Set

1


4

Elevator Roller

Diameter 280mm

Set

1


5

Detection Device


Set

1


4

Abrasive Separator

XFL-45T, Secondary Air-Wash

Set

1

Anti-clogging Alarm

Main configuration per set as follows

1

Separator Chamber

Secondary Air-Wash

Unit

1


2

Abrasive Storage Hopper


Set

1


3

Geared Motor 

BWD3-23-4KW

Unit

1


5

Platform, Guardrails, and Ladder


Set

1


6

Abrasive Feed System

¢89

Set

6


Main configuration per set as follows

1

Cylinder

SC40*200CB

Piece

1


2

Abrasive Feed Valve

Set

1


VI Dust Collection System

1

Centrifugal Fan

4-68-4.5A 15kW   Air Volume:15000m3/h

Set

1


2

Cartridge Dust Collector

LT3-15;
High-efficiency Two-stage dust extraction (Settling chamber + Cartridge filters).
Air Quality: Guaranteed indoor emission concentration < 20mg/m³

Set

1

meeting international clean-room workshop standards.

Main configuration per set as follows

1

Dust Collector Housing

L2300*W1300*H3200mm

Unit

1


2

Filter Cartridges

Size: Ø325-1100mm; Surface Area: High-capacity 18m² per cartridge

Piece

15

PTFE Coated

3

Pulse Jet System

5-Channel Pulse Timer

Unit

1


4

Pulse Valve

Valves: 1.5" Right-angle Pulse Solenoid Valves

Piece

5


3

Settling Chamber

δ3 steel plate

Unit

2

First-stage filtration

4

Dust Extraction Ducting

Complete Dust Extraction Ducting with optimized Air Inlets.  Integrated Silencer for noise reduction.

Set

1

Galvanized Corrugated Chimney Pipe

VII Electrical Control System

1

1

Electrical Control System

Mitsubishi PLC and Frequency Inverters; All low-voltage electrical components (contactors, breakers, etc.) utilize the CHINT brand.

Set

1


2

Operating Control System

Set

1


3

Accessories and Fittings

Wires and Cables、Cable Trays Accessories and Fittings

Set

1


VIII Recovery Cabinet

1

Recycling & Separation Unit

6400*800*2000

Set

1

1.2mm Galvanized Steel Sheet

2

Chamber

6400*1800*2900

Set

1

1.2mm Galvanized Steel Sheet

3

Solenoid Pulse Controller


Set

12


4

Pulse Controller


Set

1


5

Filtration

325*900

Set

12

Customized

6

Air Header


Set

1


7

Slide Rails

QXG-200

Set

3

1.8m/Set;Sliding Frame: 3 Sets; Single-point load: 30kg

8

Exhaust Fan

4-72-4A -5.5kW

Set

3


9

Controller


Set

1


IX Powder Sprayer 

1

Spray Gun


Made in China

Set

3



Feedback

Please provide detailed information so that we can provide you with a more accurate solution

  • What are the Maxminum and Minimum dimensions of your workpieces (L × W × H)?
  • What is the maximum weight of each workpiece? If available, please also provide product photos.
  • How many workpieces do you plan to coat per day (based on 8 or 16 working hours) or per month?
  • Which heating source do you prefer, such as electric power, diesel, fuel oil, or natural gas?
  • What are the dimensions of your workshop (L × W × H)? If possible, could you share a layout or drawing of the facility?
  • Prior to coating, do you require spray pre-treatment to prepare and clean the product surface?
  • What voltage and frequency standards are used in your country?

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