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Tiếng ViệtManual Batch-types Coating Systems
ST-MPCL6032
Price: USD10000~20000
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Spacious & Flexible Application: Features a walk-in spray booth with ample interior space, designed for coating large and complex-shaped parts.
Precise Manual Control: Equipped with a professional manual coating gun, enabling meticulous operation for a superior finish.
Compact Footprint: Boasts a compact design, making it suitable for factories with limited space and ideal for batch production.
Cost-Effective Flexibility: Compared to automatic lines, it offers greater flexibility for parts of any shape or size at a significantly lower budget.
A versatile coating approach designed for accurate, operator-controlled application. It is well suited for low-volume production, tailored surface finishes, and uniform, reliable protection.
If you are planning to build a customized powder coating line, please provide the following information so we can design the most suitable solution for you:
1. The maximum size and total weight of your largest workpiece
2. The required daily production capacity based on the largest workpiece (per 8-hour shift)
3. Your preferred heating source: gas, electricity, or diesel
4. The available installation space (length × width × height)
5. Details of your local industrial power supply configuration
Coating solutions for Industry
This manual powder coating line is equipped with a manual overhead track system. Designed for versatility, this compact powder coating system efficiently processes metal parts of various shapes. The walk-in spray booth offers ample space, accommodating both small and large items, whether short or long.
Technical Specifications:
| I | Semi-Automated Powder Painting Equipment | |||
| No. | Product specifications | Quantity | Units | |
| 1 | Conveyor Line | Guangda Brand | 1 | Set |
| 1) | Conveyor Chain | QXG-150，single-point load capacity 30 kg | around 70 | M |
| 2) | Conveyor Track | 80*80*&3.75mm | 65 | M |
| 3) | Support Column | 80*80&1.8 square tube | 1 | Type |
| 4) | Horizontal Track Elbow | R=1000*180°manganese steel | 2 | Type |
| 5) | Power Unit | Crawler drive, 2.2 kW drive motor, variable-frequency speed control | 1 | Set |
| 6) | Tensioning Device | 1 | Set | |
| 7) | Automatic Oiler | Six-point spray type | 1 | Unit |
| 9） | Tensioning Sleeve | Manganese steel, L = 1 M | 2 | Set |
| 10) | Tensioning Bracket | 80*80&1.8 square tube | 1 | Set |
| 11) | Power Bracket | 80*80&1.8 square tube | 1 | Set |
| 12) | Up/Down Slope | 2 | Set | |
| 13) | Primary Hanger | Vertical scissor hanger, spacing 300mm | 220 | Set |
| 14) | Secondary Hanger | Provided by customer | ||
| II | Automatic Powder Spray Booth | L6200*W1900*H3000 | 1 | Set |
| 1) | Shell Material | Galvanized sheet with powder coating-t1.5mm，&1.2 | 1 | Type |
| 2) | Base Frame Material | Base Frame Material 50*50*2.0mm | 1 | Set |
| 3) | Base Plate Material | Base Plate Material-t2.0mm | 1 | Batch |
| 4) | Open Spray Stations | 10 | Unit | |
| 5) | Touch-up&Maintenance Stations | 2 | Unit | |
| 6) | Pneumatic Pipeline System | 1 | Set | |
| 7) | Automatic Booth Cleaning System | Air knife + pulse auto-cleaning | 1 | Set |
| 8) | Lighting | Tri-proof lamps, AC220V–40W | 6 | Pcs |
| 9) | Central Powder Supply Center | Including powder hopper, automatic sieving unit, air supply system, etc. | 1 | Set |
| III | Large Cyclone Recovery System | Indoor Discharge | 1 | Set |
| 1) | Cyclone Body | 1260*1260*4500; hot-rolled steel with powder coating, material SS41&2.75mm | 1 | Set |
| 2) | Cyclone Cone | Hot-rolled steel with powder coating, material SS41&2.75mm | 1 | Set |
| 3) | Cyclone Support Frame | 80*80*2.75mm square tube welded structure | 1 | Set |
| 4) | Cyclone Central Powder Hopper | Hot-rolled steel with powder coating-t1.5mm | 1 | Set |
| 5) | Powder Recovery Pumps | Aluminum | 2 | Set |
| 6) | Powder Pump Recovery Hose | 10 | M | |
| 7) | Hopper Fluidization Device | 1 | Set | |
| 8) | Fluidization Control System | 1 | Set | |
| 9) | Secondary Recovery System | 1 | Set | |
| 10) | Cyclone Ducting | Φ500mm,flange-connected | 1 | Set |
| 11) | Imported Polyester Filter Cartridges | ￠325*1000mm(polyester + membrane coating) | 12 | Set |
| 12) | High-Efficiency Exhaust Fan | 22KW,air volume 20,000 m³/h (VFD) | 1 | Unit |
| 13) | Diaphragm Solenoid Valves | 12 | Set | |
| 14) | Digital Pulse Controller | 20 position | 1 | Set |
| 15） | Filter Cleaning Device | Automatic reverse blowing | 12 | Set |
| 16） | Sound-Absorbing Device | 1 | Set | |
| 17） | Acoustic Cotton | t=50mm | 1 | Set |
| 18） | Quick Maintenance Doors | 2 | Set | |
| 19） | Secondary Powder Hopper | 1 | Set | |
| 20） | Air Tank Control Assembly | 120L | 1 | Set |
| 21） | Air Tank | 1 | Set | |
| 22） | Secondary Cyclone Duct (Φ500 mm) | Φ500mm，Flange-connected | 1 | Set |
| 23） | Auxiliary Materials | square steel tube 50×50,SS41-t1.5mm | 1 | Batch |
| IV | Powder Curing Oven | L6900*W2500*H2600 | 1 | Set |
| 1) | Oven Shell Material | rock wool panel(δ100mm)，density 100 kg | 1 | Set |
| 2) | Outer Rock Wool Panel | 0.5 mm color-coated panel | 1 | Set |
| 3) | Inner Rock Wool Panel | 0.5 mm galvanized sheet | 1 | Set |
| 4) | Oven Base Plate | δ100mm rock wool + structural steel base | 1 | Batch |
| 5) | Oven Structure | Fixed structure | 1 | Unit |
| 6) | Oven Base Frame | Galvanized square tube 100*100*&2.5mm | 1 | Set |
| 7) | Auxiliary Materials | 50*50 mm square steel tube, SS41-t1.5 mm | 1 | Set |
| 8) | Outer Corner Cover | Galvanized sheet with spray coating,SS41-1.2 mm | 1 | Set |
| 9) | Inner Corner Cover | Galvanized sheet,SS41-1.0 mm | 1 | Set |
| V | Gas Heating System | 20wkcal | 1 | Set |
| 1) | Outer Chamber Material | Cold-rolled sheet with powder coating, SS41-1.5 | 1 | Batch |
| 2) | Inner Chamber Material | Galvanized sheet SS41-2.0 | 1 | Batch |
| 3) | Insulation Layer | 150mm,100K rock wool | 1 | Set |
| 4) | Base Frame Material | Iron channel steel No.10 | 1 | Batch |
| 5) | Heat Exchanger Inner Tank | 201 stainless steel, SUS304-t2.5 mm | 1 | Batch |
| 6) | Auxiliary Materials | square steel tube 50*50,SS41-t1.8mm | 1 | Batch |
| 7) | Gas Burner | FS20（Riello） | 1 | Unit |
| 8) | Temperature Range | Ambient to 220°C | 2 | Pcs |
| 9) | Temperature Controller | RKC-700 temperature controller | ||
| 10) | Temperature Sensor | Imported CA thermocouple, ±5% accuracy | 2 | Pcs |
| 11) | Hot Air Circulation | Silent insulated fan 5.5KW | 1 | Unit |
| 12) | Hot Air Duct | 1.0 mm galvanized sheet, insulated outside oven | 1 | Batch |
| 13) | Air Inlet Duct | Galvanized sheet t=1.8mm | 1 | Set |
| 14) | Return Air Duct | Galvanized sheet t=1.0mm | 1 | Set |
| 15） | Duct Insulation | 0.8 galvanized sheet | 1 | Set |
| 16） | Air Balancing Valve | 1 | Set | |
| 17） | Flame-out Alarm Protection | With flame-failure protection to prevent overheating | 1 | Set |
| 18） | Over-Temperature Protection | With over-temperature protection to prevent controller failure | 1 | Unit |
| VI | Reciprocators | 2 | Unit | |
| 1) | Stroke | 1.5 meters | 1 | Set |
| 2) | Control Interface | HMI operation panel | 1 | Set |
| 3) | Reciprocator Motor | 1.5 kW geared motor (VFD) | 1 | Set |
| VII | Automatic Powder Coating System | 1 | Set | |
| 1） | Automatic Powder Coating System | 6 | Gun | |
| 2） | Electrostatic Generators | 6 | Set | |
| 3） | Stainless Steel Powder Hopper | 1 | Unit | |
| 4） | Powder Sieving Machine | 1 | Set | |
| 5） | Automatic Gun Cabinet | 1 | Unit | |
| 6） | High-Precision Powder Delivery Tubes | 80 | M | |
| 7） | Powder Output Pumps | 8 | Set | |
| 8） | Powder Air Hoses | 80 | M | |
| VIII | Manual Powder Guns | 2 | Set | |
| 1） | Manual Electrostatic Spray Guns | 2 | Gun | |
| 2） | Manual Electrostatic Generators | 2 | Set | |
| 3） | Stainless Steel Powder Buckets | 2 | Pcs | |
| 4） | Mobile Stands | 2 | Set | |
| IX | Electrical Control System | 1 | Set | |
| 2) | Control System | PLC touch-screen control | 2 | Set |
| 3) | Electrical Components | CHINT | 1 | Batch |
| 4) | Power Cables | 4–16 mm² power cables | 1 | Batch |
| 5) | Control Cables | 1.0–1.5 mm² wires | 1 | Batch |
| 6) | Overload Protection | Overload protection for each motor | 1 | Unit |
| 7) | Operation Display | Conveyor operation status display | 1 | Unit |
| X | Other Costs | Installation,commissioning,travel & testing | 1 | Lot |
This powder coating plant, operated manually, consists of a powder coating room with filter recovery, a gas curing oven, manual coating equipment, and an overhead track system. The line facilitates batch production for smaller workpieces while ensuring effective coating for large, heavy parts, as the overhead track system moves the parts with minimal manual intervention. It is also ideal for coating parts with complex shapes, as the walk-in spray booth allows operators to enter and coat the workpieces thoroughly from all angles.
Manual coating equipment Manual painting with walk-in booth & track oven Manual powder painting line Eco-friendly manual coatings Manual powder coating equipment
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